Why Choose Our Iron Removal Plants?

Key Benefits

• Effective removal of iron in solution and suspension
• Better smell, color and taste of water
• Low maintenance and energy efficient operation
• Custom-built systems for different water qualities
• Can be operated automatically or manually
• Ideal for residential, commercial and industrial use

Request a Customized Iron Removal Plant Quote Today.

What is an Iron Removal Plant?

Iron Removal Plant (IRP) is a special type of water treatment plant to remove the excess iron from the ground & borewell water. Iron contamination is one of the most common water quality problems in many areas, particularly where groundwater is the primary water supply.

Excess iron can make the water look red, taste metallic, stain plumbing fixtures, damage pipes and interfere with industrial processes. A good solution to these problems is an iron removal system that converts the dissolved iron into insoluble particles that can be filtered out effectively.

The water after treatment becomes cleaner, safer more suitable for drinking, domestic use, industrial use and further treatment process like RO Plants and DM Plants.

How Does an Iron Removal Plant Work?

Our iron removal systems follow a multi-stage treatment process to ensure efficient removal of iron and other associated impurities.

Step 1: Aeration

Raw groundwater is exposed to air through aeration systems. Oxygen reacts with dissolved ferrous iron and converts it into ferric iron.

Step 2: Oxidation

The oxidation process transforms soluble iron into insoluble iron particles, making them easier to remove through filtration.

Step 3: Filtration

Water passes through specially selected filtration media that trap iron particles, suspended solids, and other contaminants.

Step 4: Backwashing

Periodic backwashing cleans the filter media and removes accumulated contaminants, ensuring consistent performance and extended service life.

Step 5: Treated Water Collection

The treated water is collected in storage tanks and supplied for residential, commercial, industrial, or process applications.

This simple yet highly effective process ensures reliable iron removal while maintaining operational efficiency.

Key Features & Benefits

Iron Removal

It is designed to remove excess iron from ground water and borewell water and improve the quality of water in general.

Water Quality

Removes discoloration, metallic taste, staining and unpleasant odor due to high iron content.

Low Maintenance

Construction is rugged and backwashing systems are efficient, reducing the need for maintenance.

Operation

Available in manual operation or fully automatic control systems .

Construction

Made of high quality FRP, MS, SS and corrosion resistant materials for long lasting service.

Energy Efficiency

Optimized system design reduces power consumption and operating costs.

Custom Solutions

Each of the systems is designed depending on the customer requirements and water analysis reports.

Applications of Iron Removal Plants

Our iron removal plants are widely used in various sectors where the ground water has high iron content.

Residential Applications

• Housing Societies
• Housing Complex
• Farmhouses and villas
• Projects for Community Water Supply

Commercial Applications

• Hotels and Resorts Hospitals
• Educational Establishments
• Institutions
• Shopping Centers
• Corporate office

Industrial Applications

• Manufacturing industry
• Food & Beverage Processing Group
• Pharmaceutical Companies
• Textile Industry
• Chemical Processing Facilities
• Boiler Feed Water Application

Government Projects

• Rural Water Supply System
• Municipal Water Treatments Projects
• Community Drinking Water Programs

Technical Specifications

The exact design depends on water quality and flow requirements. Typical specifications include:

Flow Capacity

• 500 LPH to 100,000+ LPH

Iron Removal Efficiency

• Up to 95–99%

Media Type

• Manganese Dioxide
• Greensand
• Catalytic Media

Vessel Material

• FRP
• Mild Steel
• Stainless Steel

Operation Mode

• Manual
• Semi-Automatic
• Automatic

Backwash System

• Manual or Automatic

Power Requirement

• As per Plant Capacity

Installation Type

• Skid Mounted
• Site Fabricated

Customized specifications can be provided based on water test reports and project requirements.

How to Select the Right Iron Removal Plant?

Selection of an iron removal system is influenced by the following factors:

Water Quality Analysis

Testing for iron, pH, manganese, turbidity and other contaminants is required.

Daily Water Requirement

Plant capacity should be based on actual water use and projected needs for future expansion.

Installation Space

For places with less space, compact and modular systems are available.

Automation

Customers can choose from a manual, semi-automatic or fully automatic system, depending on how they want to operate.

Future Integration

Iron removal plants can be integrated with Water Softening Plants, RO Plants, DM Plants and other water treatment plants.

Our engineering team helps clients find the right solution based on water analysis and operation requirements.

Why Choose Unilax Industries?

Engineering Expertise

We design every iron removal plant according to raw water quality and customer-specific treatment goals.

Turnkey Solutions

From design and manufacturing to installation and commissioning, we handle the entire project.

Quality Components

We use high-performance filtration media, vessels, valves, and automation systems for reliable operation.

Installation Support

Our team provides complete on-site installation, testing, and operator training.

After-Sales Service

Technical support, maintenance guidance, spare parts, and AMC services ensure smooth operation.

Pan India Support

We supply iron removal plants across Kolkata, West Bengal, Odisha, Jharkhand, Bihar, Assam, Delhi, Maharashtra, Gujarat, Karnataka, Tamil Nadu, and other regions throughout India.

Industries We Serve

We have supplied water treatment systems to a wide range of industries including:

Applications

• Food & Beverage Industry
• Pharmaceuticals
• Chemical Processing
• Textile Manufacturing
• Hotels & Hospitality
• Healthcare Facilities
• Educational Institutions
• Infrastructure Projects
• Residential Developments
• Government Water Supply Projects

Our expertise in water treatment allows us to provide customized solutions for diverse applications and water quality challenges.

Get a Quote for Iron Removal Plant

Looking for a reliable Iron Removal Plant Manufacturer in India? Unilax Industries Pvt. Ltd. offers customized iron removal systems designed to treat borewell water, groundwater, and industrial water sources efficiently.

Share your water analysis report and daily water requirement with our experts, and we will recommend the most suitable iron removal solution for your project.

Contact Our Experts

Call Us: +91 98300 49878 | +91 81004 45055 | +91 99030 38705